Learn the foundation of Advanced Product Quality Planning (APQP) within the framework of IATF 16949, ISO 9001, and the AIAG Core Tools. This chapter explains the purpose of APQP, its link to continuous improvement, and how it supports product and process
Discover how to start an APQP project by gathering the Voice of the Customer (VOC), defining product requirements, and preparing a project plan. You’ll build an interdisciplinary team, identify critical to quality (CTQ) characteristics, and conduct initia
In this module, you’ll apply Design FMEA (DFMEA) to identify potential design risks and ensure robustness. You’ll create design verification plans, prototype control plans, and manage design reviews in line with AIAG–VDA FMEA standards.
Here, you’ll focus on manufacturing process planning—from process flow diagrams (PFDs) to Process FMEA (PFMEA) and control plans. You’ll learn how to identify special characteristics, develop process layouts, and define measurement systems.
Validate your design and manufacturing system through pre-launch control plans, capability studies (Cp, Cpk), gauge R&R, and PPAP submission. This chapter details how to perform run-at-rate, pilot build, and production validation while ensuring traceabili
After product launch, the APQP cycle continues through feedback loops, corrective actions (8D), and lessons learned documentation. You’ll use SPC charts, customer scorecards, and audit results to drive improvement and maintain IATF 16949 compliance.
